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ABB AquaProbe Insertion Flow Meter with Retractable Adjustable Hot Tap Probes
Quick Answer: The ABB AquaProbe is an insertion electromagnetic flow meter for water and wastewater pipes from DN200 to DN2000. Its retractable hot tap probe allows installation and removal under full pipe pressure. Silver Instruments offers comparable insertion magmeters and full bore electromagnetic meters for the same water networks.
How the Retractable Hot Tap Probe Works on the AquaProbe
The ABB insertion flow meter AquaProbe series uses retractable adjustable hot tap probes. The sensor rod moves through a ball valve and packing gland. A water utility crew can insert the probe into a live pipe without draining the line. The insertion depth is adjustable. One 500 mm pipe and one 800 mm pipe can use the same sensor body with a different depth setting. This feature is useful for district metering areas where shutdowns are not allowed.
Specifications Seen on Real Water Projects
On project documents we see DN200 to DN2000 pipe sizes for the AquaProbe. Typical operating conditions are 0 to 60 °C and line pressure up to 10 bar. Outputs include 4-20 mA HART, pulse, and RS485 Modbus on some transmitter versions. The sensor is often IP68 rated. Engineers should confirm the exact version because ABB has multiple AquaProbe transmitter options. Water conductivity above 20 µS/cm is the usual minimum for insertion electromagnetic measurement.
Where the AquaProbe Insertion Flow Meter Fits Best
Potable water distribution, raw water intake, cooling water loops, and wastewater lift stations are the common sites. A water authority in Vietnam installed one on a DN700 asbestos cement main because a full bore replacement was too costly. A desalination plant in Saudi Arabia used a hot tap probe on a DN600 brine line for process balance. The meter is not a good fit for oil, demineralized water with low conductivity, or slurry with large solids.
AquaProbe vs Full Bore Electromagnetic Flow Meters
Insertion meters cost less to install on large pipes. The hot tap fitting avoids cutting the pipe and avoids long shutdowns. Full bore magmeters give better accuracy because the electrodes see the full flow profile. For billing or custody transfer, a full bore meter is usually better. For network monitoring, pump control, and leakage trending, the AquaProbe class of device is enough.
Silver Instruments Alternative Insertion Flow Meters
Silver Instruments supplies insertion electromagnetic flow meters with hot tap asse

Installation Notes for Hot Tap Flow Meters
Hot tap installation needs a ball valve, a safety chain, and a trained fitter. Do not force the insertion rod if the line pressure is above the valve rating. Allow 10D straight run upstream and 5D downstream for the best velocity profile. In practice, many sites have less straight run and still get repeatable results. Confirm the insertion depth calculation with the supplier before you weld the fitting.
FAQ on ABB AquaProbe and Insertion Hot Tap Probes
Q: Can the AquaProbe be installed under full line pressure?
Yes. The retractable hot tap probe and ball valve assembly allow installation in pressurized water lines up to 10 bar on most installations.
Q: What pipe sizes does the ABB AquaProbe cover?
The AquaProbe is typically specified for DN200 to DN2000. Check the insertion depth setting because the same probe can serve multiple pipe diameters.
Q: Is the AquaProbe accurate enough for water billing?
For revenue grade billing, the AquaProbe is usually not the right choice. The insertion meter is better for district metering, leakage detection, and pump control. Full bore electromagnetic meters are the safer choice for billing.
Q: Can Silver Instruments supply an insertion hot tap flow meter?
Yes. Silver Instruments offers insertion electromagnetic flow meters with hot tap ball valve assemblies, 4-20 mA HART output, and adjustable insertion rods.
Q: What details should I send for a quote?
Send pressure in bar, temperature in °C, pipe size DN, flow range in m3/h, water conductivity in µS/cm, and the required output signal. We will match the probe length and valve rating to your pipe.
Contact Silver Instruments for Insertion Flow Meter Pricing
Send your pressure (bar), temperature (°C), pipe size (DN), flow range (m3/h), and water conductivity (µS/cm) to Silver Automation Instruments. We will provide a quote for an insertion hot tap flow meter or a full bore electromagnetic meter. Tel: +86-25-68650347. Whatsapp: +86-25-52155837. WeChat: +86 15365082610.

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